Free Tool · Lean Six Sigma Methodology · 100% Private

How Much Is Your
Broken Process
Costing You?

Every inefficient process has a hidden price tag — rework, handoffs, manual data entry, compliance gaps. This calculator reveals the annual cost and generates a boardroom-ready business case in seconds.

No sign-up · No data sent to servers · Download your PDF instantly

Disclaimer: This calculator provides indicative estimates only. Actual costs may vary based on organizational context, process complexity, and other factors not captured here.

What This Tool Tells You

Process Efficiency Score

Lean Six Sigma-grade score benchmarked against your industry average and top performers.

5 Hidden Cost Buckets

See exactly where money leaks — from rework to compliance gaps to overqualified staff doing manual work.

ESSAM Framework Analysis

How many steps to Eliminate, Simplify, Automate, or Migrate — with projected savings per action.

ROI vs. Consultants

See what a consulting firm would charge vs. what ESSAM delivers in a single session.

Downloadable PDF

A boardroom-ready business case document you can present to leadership today.

Shareable Results

Share your analysis via URL with colleagues — the link preserves all your inputs.

Ready To Optimize For Real?

This calculator analyzed one process. ESSAM can optimize, document, and deploy every process across your organization — in minutes, not months.